Background Color:
 
Background Pattern:
Reset
Search

Mill Wrights

INDUCTION

Organization history, mission and vision
Authority structure 
Responsibilities 
Documentation
Accommodation
Rules and regulations
Working hours
Leave and absence
Disciplinary procedures
Transport
Security
Sport and recreational facilities

SAFETY

Safe environment Safety attitudes  
Report safety matters
Safety inspections
Safety representatives
Unsafe acts and conditions
Injuries
First aid box
First aid officers 
Personal protective clothing and equipment
Personal hygiene
Housekeeping
General house hold rules

BENCH WORK

Workshop safety
Understand NSD rules and procedures (read induction document)
Use of PPE
Maintain a safe working area
Maintain personal safety and safety for others according to procedures 
Protect the environment according to regulations
Understand and recall driven machinery regulations 
Select, use and care for engineering hand tools
Select, use and care for workshop tools
Select, use and care for power tools
Select, use and care portable power tools
Select, use and care for engineering measuring equipment
Mark off basic engineering shapes

HAND SKILLS

Make off a five holes flange
Manufacturing five holes flange
Mark off a six holes flange
Manufacturing six holes flange
Manufacturing and fit a taper key
Mark off and fit a fitting block

COUPLING AND DRIVES

Mount and align:
Flexible tyre coupling
Rigid flange coupling
Gear coupling
Pin and disc coupling 
Universal coupling
V-belts
Chain and sprocket
Taper gauge and ruler
DTI alignment
Laser alignment

HYDRAULICS

Draw a hydraulic diagram
Build a hydraulic system on simulation panel (fault finding)
Understand applicable theory related to hydraulics (theory test)

PNEUMATICS

Draw a pneumatic diagram
Build a pneumatic system on simulation (fault finding)
Understand applicable theory related to pneumatics (theory test)

MECHANICAL DRAWINGS

Interpret mechanical drawings 
Produce engineering drawings 
Produce and interpret pipe isometric drawings 
Produce and interpret structural sketches

MECHANICAL SYSTEM

Bearing:

  • Identify difference types of bearings
  • Mount different types of bearings
  • Mount and dismount a bearing using hydraulic puller

Lubrication:

  • Needs for lubricants
  • How lubrication works
  • Types of lubricants
  • Viscosity
  • Select of lubricants
  • Safe handling method for lubricants

Brakes:

  • Identify types of brakes
  • Align a brake drum
  • Set the correct torque on a brake system
  • Maintain a brake system

PUMP

Maintain pumps:

  • Remove and displace gland packing
  • Remove and displace mechanical seal
  • Remove and dismantle pumps
  • Single stage centrifugal pump
  • Double diaphragm pump
  • Magnetic drive pump
  • Worm drive pumps
  • Find faults on pumps

BASIC ARC AND GAS WELDING (MECHNICAL)

Safety rules and regulations 
Identify and explain the use of arc and gas welding equipment
Setup arc and gas welding equipment 
Select and examine relevant welding rods
Prepare material for welding 
Weld steel plates in basic positions
Identify welding defects and explain their causes
Arc and gas welding (mechanical)

BASIC LIFTING TECHNIQUES

Recall overhead crane hand signals
Demonstrate overhead crane signals

Use different lifting equipment:

  • Chain block
  • Shackles
  • Rope slings

BASIC TURNING

Perform external parallel turning
Perform internal parallel turning
Perform external screw threads
Perform internal screw threads

BASIC MILLING

Perform milling work with:

  • Slot drills and end mills
  • Machine a flat surface
  • Machine a hexagon
  • Machine slots

MATERIALS – THERMAL APPLICATIONS

Identification of metals: 
Ferrous metals
Nonferrous metals

Properties and characteristics of metals:

  • Compressive strength
  • Ductility strength
  • Malleability strength

Heat treatments:

  • Hardening
  • Tempering
  • Annealing
  • Normalizing
  • Case hardening

Hardness testers:

  • Rockwell hardness tester
  • Brinell hardness tester

Pictures